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The Precision Gearbox Behind Five-Axis CNC Machining: RV Gearbox Reducers, Harmonic Drive Reducers

2025-07-16

Five-axis CNC machining is a multi-axis CNC machining method that adds two rotational axes (any combination of A, B, and C axes) to the three basic linear coordinate axes (X, Y, and Z). The synchronized movement of all five axes (three linear and two rotational) is called five-axis linkage machining. When the two rotational axes are positioned to maintain a fixed tool orientation angle while the three linear axes move, this machining method is called five-axis positional machining. The five-axis rotary table is the core component for implementing five-axis CNC machining technology. The precision gearbox can convert the servo motor's high-speed, low-torque output into low-speed, high-torque motion to meet cutting load requirements. The multi-stage gear structure of the RV reducer gearbox can withstand heavy-load cutting impacts and reduce vibration. The harmonic drive reducer achieves zero-backlash transmission through elastic deformation or preload structures to ensure positioning accuracy.


rotary table


Application of RV reducer gearboxes in five-axis rotary table machine tools:

The RV reducer gearbox is often used to drive the C-axis and B-axis due to its high rigidity, high torque capacity, and long service life. The RV reducer gearbox ensures stability and high precision during heavy-load cutting. In some high-end manufacturing fields, the performance of the RV reducer gearbox determines the processing limits of the machine tool, such as in aircraft engine blade machining.


RV reducer

Application of harmonic drive reducers in five-axis rotary tables:

The harmonic drive reducer is often used in the A/C axis of five-axis rotary tables due to its zero backlash, high precision, compact and lightweight design, and high transmission efficiency. In some lightweight five-axis machine tools, it is also used for the B axis, such as in five-axis engraving and milling machines and medical equipment processing machines. Machining accuracy is an important indicator for measuring CNC machine tool performance. Due to its high precision and lightweight characteristics, the harmonic drive reducer has become an indispensable choice in precision processing fields such as medical, optical, and 3C industries.


harmonic drive reducer


Differences of Harmonic Drive Reducer and RV Gear Reducer


Item

RV Reducer Gearbox

Harmonic Drive Reducer

Transmission Principle & Reduction Structure

Consists of primary involute planetary transmission and secondary cycloidal planetary transmission. Uses at least two eccentric shafts to connect the secondary reduction mechanism. The pin housing and cycloidal gear achieve transmission through solid castings and steel components.

Transmits motion via controlled elastic deformation of flexible components. Comprises three core parts: flexspline, circular spline, and wave generator. Features simpler structure, compact size, and lower material consumption/volume/weight compared to RV reducers.

Load Capacity & Service Life

Delivers higher torque and impact resistance with greater torsional rigidity, fatigue strength, and longer precision lifespan. Maintains high motion accuracy.

Flexible gear transmission results in shorter fatigue life and weaker torsional resistance.

Suitable Joints

Ideal for high-torque, heavy-load joints like robot bases, waist, and upper arms.

Typically used for light-load positions like forearms, wrists, and end-effectors.

Practical Applications

RV reducers are standard for >20kg loads; 6kg-20kg applications use both RV and harmonic reducers.

Harmonic reducers are standard for <6kg loads.

Primary Applications

Medium-heavy load robotics: automotive, PV, welding, bending, spraying, palletizing, metalworking, transportation, ports, etc.

Light-load robotics: 3C electronics, semiconductors, food, injection molding, medical, etc.


Precision reducer gearboxes are the core transmission components of five-axis rotary tables, which directly affect the machining accuracy, dynamic response, and load capacity of machine tools. RV reducer gearboxes and harmonic drive reducers respectively dominate in heavy-duty and precision transmission applications. The two are often used together to implement hybrid drive solutions for high-end CNC machine tools.


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